Cleanrooms
Pharmaceutical Lab Expansion
A complex live-site transformation, McCabe Group converted existing office areas into world-class cleanroom laboratories for this client — delivered on time, to the highest quality, and without disrupting ongoing production.
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Location
Cootehill, Co.Cavan
Client
Confidential
Timeline
45 Weeks
Design Team
Michael Fitzpatrick Architect
MEP Mechanical and Electrical Engineering
ORS Consulting Engineers
McCabe Group
Key Features
120 m2 of ISO Class 7 and 300 m2 of CNC Cleanroom spaces delivered, including 2no laboratories, ancillary test rooms, sample preparation areas and personnel changing zones.
Over 300 linear meters of modular cleanroom partitions system installed, with 18 HEPA filter units and 2 pass-through chambers
Labs designed to accommodate 40 technicians and 6 lab coordinators across two shifts fitted out with bespoke benchspace and seating
100% validation pass rate achieved in first time testing including particle counts, airflow velocity, room pressurization, temperature and humidity control.
Maintained >15 Pa differential between labs and adjacent test rooms, sample preparation areas and personnel changing zones
Accelerated fit-out of the first laboratory to enable an earlier handover to the client in response to increased operational demand, completed 3 weeks ahead of schedule
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At McCabe Group, we combine over three generations of construction expertise with a commitment to quality and safety. Our award-winning team is dedicated to delivering exceptional projects across Ireland and Europe, ensuring client satisfaction every step of the way.
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McCabe Group
Pharmaceutical Lab Expansion
The project commenced with the decommissioning, dismantling and removal of old office space & meeting rooms and full strip out of all M&E services in the ceiling void and plant mezzanine areas. Remedial structural and civil works were carried out to the existing shell to accomodate the new layout and services. New fire rated partitions were constructed ahead of the full M&E install. Cleanroom specialists supplied and installed the new cleanroom laboratory fabric to include wall, floor and ceiling finished.
Bespoke bench space was designed for both laboratories, to include the install of sinks, taps, fume hoods and extract arms. All systems were tested, commissioned and validated on completion.